| introduction |
The CD- series models, plastic automatic racking machines and so on bottle box abnormity is Our company develops the production voluntarily, can complete the sufficient attire, seal automatically cuts, printing production date automatic sealing machine. Is suitable in each kind of fruit juice, the milk, the soybean milk uniform flux effects personally good plastic cup-shaped automatic sealing machine. It has the simplicity of operator, the measurement to be accurate, characteristics and so on service convenience, and use the light to control the machinery automatic compensation organization to guarantee that the seal packing design is complete. Is ideal product which you make one's own way.Take will facilitate the user objective design manufacture sealing machine to bring a higher efficiency and the benefit as you
Second, movement synopsis
1.Mechanical drive organization
Provides the power supply by the main electrical machinery, after the worm gear case, the gear Z160, Z2100 transmission for the week labor, a group completes through the earnest cam seals, the cut-off to do; Another one goes via the axis industry and commerce to dial the shifting plate wall opening to realize the intermittence for II on V-belt pulley to deliver the cup movement, after II axis chain wheel Z5, IV color pulley drive for chain wheel Z6, drives the conveyor belt to complete delivers the cup to move, the warp beam IV belt pulley transmits for the rolled paper axis completes pulls the membrane migration; As soon as has gone via chain wheel Z3 and the Z4 transmission again for the axis III, fills the attire through axis III on to dial the drive wheel to open compared to the switch has not completed the sufficient attire movement. The axis I on sending a letter cam provides the automatic compensation the track signal.Leads the automatic compensation cam by the brake electrical machinery to complete the automatic compensation function and the automatic reset function.
2.electric drive
The connection power switch, the indicating lamp is bright, the complete machine enters the circular telegram readiness for action. The connection revolution switch, the indicating lamp is bright, main engine revolution. Puts through controls the labor, to control II switch warm warm, the hypothesis temperature value, the shell cover starts to heat up, after arriving at the hypothesis temperature, the automatic turnoff power source heat preservation, when the temperature drops to under the establishment temperature to be also automatic puts through the power source, the shell cover starts to heat up, when the temperature drops to under the establishment temperature to put through the power source automatically, the shell cover starts to heat up. When uses has the light has the cursor seal packing material, turns on the switch gate machine on the automatic tracking compensation, guaranteed that the design is complete.
Third, operating procedure and corresponding adjustment
1.before starting preparation
(1).This aircraft uses the three-phase four-wire system, the control loop and the heating, hits the code voltage is 220V, therefore the power source must dock the zero curve, and earths reliably the cabinet.
(2).The machine various moving part's relative position has moved before leaving the plant, east do not open at will, in order to avoid machine out-of-step. The spatial vehicle revolution, looked that the machine operation direction is whether correct, like not correctly main engine power source but actually then.Attention: Delivers the cup caterpillar band counter clockwise revolution.
(3).Seal material in rolling on the membrane axis, keeps off the membrane wheel to clamp causes to install the membrane reel core, and causes the membrane volume center to caterpillar band's center, and guaranteed that under the printing rice bird nest (or composite surface faces) puts on the membrane according to the belt axle, and the set on the rolled paper axis, contracts the stretching pulley suitably. In the movement like had the packing material stretching screw to make the micro adjustment mistakenly.
2. spatial cup adjustment
(1).Opens controls I, II switch warm, according to uses in the seal material in electrically controlled box temperature bomb I, II seal temperature. Each material seals the reference temperature which gathers.
Table 1:
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|
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Note |
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Aluminum/foil polyethylene |
|
|
|
180'About |
This table for common packing material choice temperature. If cannot meet the requirements, may increase or the reduction slightly establishes 1 temperature. But if seals lax or the distortion also possibly is the packing material itself has the question to create. |
|
Cellophane/polyethylene |
170'About |
Polyester fiber/polyethylene |
160'About |
|
BOPP/Polyethylene |
|
PP / PE |
150'About |
In ordinary circumstances, in the packing material does not distort in the situation, the hypothesis temperature is higher is better, seals the resultant pressure to be lower, lengthens the machine service life.
(2)th, takes to bring with in the cup mold puts the plastic cup, after treating the temperature raises the hypothesis temperature, opens uneven, the spatial cup debugging. Inspection sealing machine cut-off situation.
b), work adjustment:
When the shell cover, the cut-off tool cup mold has the dislocation, may loosen in chain wheel's tie bolt, the chain wheel fixed shaft, instead makes the adjustment. If the cup mold sends in advance, approaches clockwise revolves; Otherwise toward counter clockwise revolving, then screws tight the tie bolt.
C), when after the temperature achieves must get up, if the rim pressure seals not strictly, when water leakage, but appropriate readjustment shell cover pressure. First should inspect in the tight shell cover each spot pressure to be whether balanced, may meet the requirements highly through the adjustment chart in tension bar. The method is: Loosens the box nut, adjusts tension bar's altitude. Next inspects again the pressure is whether too small. The adjustment method is: Loosens in the chart on the connection screw rod's nut, is under adjusts the small thrust plate's altitude, then screws tight the nut. In addition must inspect the seal to lie the function whether to have the impurity, should eliminate promptly.
D), cut-off tool's adjustment: When shuts off unceasingly or presents the joined bodies cup, should first inspect breaks the knife whether to damage or the failure, if what presents to outline the situation to resharpen the cutter or the replacement. Whether the next inspection clamp does contract the packing paper, when appears presses the sidewall has not contracted partially, passable adjusts various tension bars highly to arrive at the request, when appears presses the sidewall whole compaction may through adjust the connecting rod screw rod to meet the requirements highly, the machine method shell cover pressure setting is the same. Attention: When adjustment shell cover pressure and cut-off pressure, certainly wants the patience to be careful, in order to avoid extends the tuning band oversized to damage the machine or to meet the requirements, when adjustment forbids the multi-people to operate, in order to avoid the synchronization does not present the accident.
3.the measurement fills installs the adjustment
1), measurement adjustment, when after above each step meets the requirements, may fill installs the liquid. Turns on the ball valve first, adjusts in the right amount position, starts it to be possible to carry on fills the attire automatically. Mainly when adjusts the ball valve should adjust slowly, in order to avoid because of opens oversized creates outside the material fluid overflow cup. If the ball valve adjustment cannot achieve the request micro adjustment.
2), fills installs when the starting adjustment: When measurement opportunity not to, may III on fill the attire through the adjustment axis on to move adjusts. The method is: When presents yummy treats timing advance, loosens dials drive wheel's fastening screw, will dial the drive wheel counter clockwise rotation; Otherwise compared to the drive wheel will look that clockwise rotates. Then tie bolt.
4.electro-optic compensation adjustment A, presses down the table choice photo source according to the packing material bottom color and the color code. B, turns on the electro-optical switch, lets the packing material complete design to the shell cover, then according to pass through the electro-optical bright spot in the packing membrane the sign the front.
Table 2:
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Bottom color |
Black |
Red |
Orange |
Yellow |
|
Blue |
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|
|
|
/ |
/ |
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/ |
|
Blue |
/ |
Red |
|
|
/ |
/ |
|
|
|
/ |
Red |
|
|
/ |
/ |
|
|
Yellow |
|
|
/ |
/ |
|
|
/ |
|
Orange |
|
|
/ |
/ |
|
|
/ |
|
Red |
Red |
/ |
Red |
|
Red |
Red |
|
C, sensitivity body adjustment: Goes to the electro-optical switchpoint alignment tint, the adjustment work distance, namely approximately is 9mm (??mm) the luminous spot is clearest the mirror surface to the employment history, then extinguishes the adjustment sensitivity knob to the indicating lamp, records is A spot dry; Moves to the position the material deep color area. Just shone the adjustment sensitivity knob to the indicating lamp, records was B spot, if adjustment sensitivity knob to A, B spot approximately middle position then.
D, compensation opportunity adjustment: When the machinery pulls the bag just stopped, this time for best compensation opportunity. Is the gear dials on shifting plate's Yuan Xiao to promote the V-belt pulley color trough to be suitable, the sending a letter cam's position, depresses the micro-active switch/micromove switch/sensitive switch. If presents the out-of-step to be possible to loosen the sending a letter cam fastening screw, makes, the counter clockwise running the cam fixed shaft.
E, the compensation quantity's size is comes the depth which through the adjusting nut the regulator rod board enters to adjust. The turn clockwise compensates the quantity to reduce, otherwise compensation quantity
Fourth, moves with installs
1. in the transporting process, the machine should avoid swinging fiercely or the hit, in order to avoid within the aircraft the components become less crowded or the damage,
2.machines should install in not intense vibration place, after the position, adjusts four adjusting nuts to cause the machine level laying aside.
3.when installing, should avoid the judgment direct radiation light telegram heading, in order to avoid causes the electro-optical compensation organization misoperation.
4.when the installation and trial run, does not permit the multi-person concurrent operation, in order to avoid because of being coordinated improper has the accident.
Fifth, service maintenance
1, fixed time gathers to the gear place, various notes machine oil opportunity moves vice-refuels the lubrication, each class of one time.
2, the reduction gear refuses the non-oil revolution, revolves after for the first time, must replace the lubricating oil, later will work for three months to have every time trades oil one time.
3, after each time class, even if cleans up Sheng Yerong, the ball valve, the switch valve, prevents the settling to stop up the pipeline influence to speak the accuracy which the quantity fills installs.
4, momentarily maintains the light telegram heading is clean, guarantees the loose phenomenon.
5, the electrical part should pay attention is moisture-proof, is dustproof.
Sixth, technical parameter and electric meter
|
Modle |
A |
B |
C |
|
Output (cup/hour) |
2000-2300 |
1800-2000 |
4400-4600 |
|
|
200MM |
200MM |
355MM |
|
Power Supply |
220V-50HZ |
220V-50HZ |
380V 50HZ |
|
Power Consumption |
1.5KW |
1.5KW |
1.5KW |
|
|
2.0KW |
2.0KW |
2.0KW |
Seals the hot temperature |
|
|
|
|
|
2200*100 *1500 |
2200*100 *1400 |
2200*100 *1500 |
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|
450kg |
300kg |
900kg |
Seventh, the matters needing attention
(1), this supposes compared to must earth, and inspects one time every time whether good, ensures the security.
(2), this equipment should the counter clockwise revolution, refuse the reverse side revolution, in order to avoid damages the part.
(3), this equipment in the generating process, refuses the hand to enter the top die and in the slitting construction, in order to avoid has the accident.
( 4) works finished, should the dump.
(5) carries on services, should the dump switch, only then hit the starting gate to carry on the service. |
